When KOYO ELECTRONICS INDUSTRIES CO., LTD. skilled a surge in demand for its in-car contact panels, the producer responded by reallocating employees away from guide post-production inspection duties to handle bottlenecks elsewhere. It was a choice that ultimately led to expert labor shortages on repetitive, finish of line contact panel testing processes.
KOYO wanted to deploy automation that may deal with the vary of forces suited to touchscreen inspection purposes, could be deployed safely beside people with out the necessity for security fencing and all in a compact type to keep away from vital adjustments to present traces. The corporate selected a Common Robots UR3 cobot, which comes with built-in adjustable pressure mode capabilities, quite a few security options designed to allow protected human-robot collaboration, and a space-saving footprint.
Productiveness elevated 31%
The top outcomes are excellent: The UR3 deployment elevated productiveness at KOYO by 31%. The variety of folks required to deal with contact panel inspection duties was halved from two to 1, releasing employees to concentrate on extra ergonomic, larger worth duties, together with cobot operation. And ROI was achieved in simply twelve months.
When the UR3 touches the contact panel with a stylus and no errors are discovered, an “OK” message is displayed, and the inexperienced sign tower gentle is activated. If an abnormality is detected, an “NG” is displayed and the crimson sign tower is activated together with a steady buzzer sound. Consequently, the particular person in cost is straight away alerted to the abnormality and may reply.