Are you eager to get began together with your first screwdriving robotic? The massive query in your thoughts might be… how do I set the robotic up?
Will you’ve sufficient experience or expertise to put in your individual screwdriving robotic?
What do you could know to make sure the robotic deployment is a hit?
Fortunately, the method for deploying a screwdriving robotic is very simple. In simply a few hours (or faster should you’re super-efficient) you’ll be able to have a working robotic that performs a screwdriving job utterly autonomously.
Organising the robotic can be very straightforward. However you could know what you are doing.
Right here is the whole lot you could know to arrange your first robotic screwdriver.
What you could know to make use of a robotic screwdriver
When you have by no means used a collaborative robotic earlier than, you may think that the robotic deployment might be a fancy, time-consuming job. That is an comprehensible notion of robotics — typical robotic deployments took weeks or months to setup.
Cobots are very simple to arrange. But it surely’s true that some duties are simpler than others to deploy.
One in all our hottest first tasks for cobot automation proper now’s palletizing. This appears to be like like a easy job (and it’s) so individuals can simply think about what it could be prefer to program the robotic — the robotic simply picks up the field, then places it down on the pallet.
In contrast, screwdriving appears to be like like it will be a difficult job to automate. It appears fiddly, prefer it could be vulnerable to errors.
Technical customers with extra robotics expertise are completely happy to get caught in with programming their screwdriving robotic.
However screwdriving might be simply as straightforward to deploy as another cobot software… so long as you’ve the correct screwdriving resolution.
Are you prepared for robotic screwdriving? 5 key inquiries to ask
Earlier than you can begin organising your screwdriving robotic, you could decide should you’re prepared for automated screwdriving.
By clarifying your objectives upfront, you’ll be able to guarantee that you’re making use of the robotic to the proper screwdriving job.
Listed here are 5 inquiries to get you excited about robotic screwdriving in the correct manner. You can too obtain a duplicate of those as a part of our useful screwdriving guidelines.
1. What are your present key challenges together with your screwdriving operations?
First, establish what challenges you’ve been experiencing these days together with your handbook screwdriving that you simply suppose a robotic may assist you to resolve.
For instance, are you having difficulties discovering staff for the job?
Are there frequent employee accidents or aggressive lead occasions you could sustain with?
Readability in your challenges lets you obtain readability together with your resolution.
2. What are your screwdriving wants?
Then, have a look at the technical specifics of your job.
What forms of screws will you utilize? Are they ferromagnetic or not?
What efficiency necessities do you’ve? This will embrace necessities like cycle time, batch measurement, and each day manufacturing hours.
3. Who might be in control of the automation venture?
One key issue for all essentially the most profitable automation tasks we have seen is that they’ve a single particular person managing the venture. This particular person would not must do the whole lot alone, however they may hold the venture shifting.
Does this particular person have sufficient time to place into the automation venture?
Have they got robotics experience? They needn’t have any earlier expertise, however a little bit of technical know-how can go a great distance.
4. How will the venture be helpful for your corporation?
It is best to now have a look at your numbers. You wish to be certain that your screwdriving robotic can convey you a return on funding in an inexpensive time-frame.
Calculate the yearly price of your current handbook robotic screwdriving and examine this to the prices of the robotic screwdriving. You need to use our free ROI calculator that will help you with this calculation.
5. Does your software move “the take a look at?”
Lastly, is your screwdriving software appropriate for robotic automation?
You could find this out by coming into particulars of your job in our Screwdriving Match Device. This questionnaire will have a look at the specifics of your job and assess its suitability for cobot automation.
10 easy steps to put in your first screwdriving robotic
Now it is time to set up and arrange your first screwdriving robotic.
With the Robotiq Screwdriving Answer, you’ll be able to full the set up in simply 10 straightforward steps. These contain putting in the robotic itself, with the screwdriving software, after which the automated Screw Feeder.
5 steps to put in the robotic screwdriver
First, set up the screwdriving robotic.
This entails the next 5 steps:
- Mount the coupling for the screwdriving software onto the robotic arm.
- Mount the screwdriving software onto the coupling.
- Wire the pneumatics. That is used to select up the screws if the screw is non-ferromagnetic.
- Choose the screwdriving bit that corresponds to your software.
- Connect the vacuum sleeve to the coupler.
That is it! The robotic is now prepared for programming.
5 additional steps to put in the automated screw feeder
Earlier than you’ll be able to run your screwdriving job utterly robotically, you additionally want to put in the Screw Feeder. This can provide screws to the robotic throughout the operation.
These are the 5 steps for organising the Screw Feeder:
- Place the Screw Feeder on a flat work floor.
- Safe its place with the mounting brackets.
- Align the Screw Feeder on its footwear.
- Make sure the machine is stage.
- Alter the next 4 parts: screw singulator, rail, brush, and screw head clearance.
Now the Screw Feeder can be prepared!
The simple option to study to program your robotic screwdriver
Your robotic screwdriver is now arrange. However how do you program it to carry out your screwdriving job?
The simplest option to find out about that is in our free eLearning course.
Within the course, functions professional Mathieu Bélanger-Barrette takes you thru the whole means of organising and programming the Robotiq Screwdriving Answer. He additionally reveals program the robotic in simply 8 minutes!